Mixer Settler Unit

Mixer settler unit has the characteristics of adjustable extraction stages, adjustable stirring speed, adjustable phase interface, etc. It can meet various extraction experiments of various systems and comparisons（O/A）, and is convenient for observation and sampling. It can completely replace the separation funnel for continuous and efficient countercurrent extraction experiments.

 

Our company produces mixer settler units of various specifications and materials to meet the requirements of customers for various extraction experiments. All mixer settler units produced by our company strictly comply with ISO9001 quality standard to ensure that the extraction efficiency in the continuous countercurrent extraction experiment exceeds 99%.

 

The design of the mixer settler unit provided by our company is based on the traditional box type extraction tank widely used in the hydrometallurgy field, combined with the actual situation of customers, and has formed its own unique structure. The extraction tank body mainly consists of mixing chamber and settling chamber. The mixing chamber is composed of the bottom submersible chamber and the upper mixing chamber、anti vortex baffle and other structures，and the settling chamber is composed of emulsion overflow baffle、coalescence plates、light phase weir、adjustable heavy phase weir（interface regulator），cover plate and other structures.

 

（1）Motor and agitator

Each mixer and settler extractor is equipped with an independent adjustable speed motor and turbine agitator blade，which is convenient for disassembly and assembly. The forward and reverse rotation of the motor is reversible，and the speed range is 0~1500 rpm.Turbine agitator blade is usually made of PP/PVC/PMMA/metal and other materials.

（2）Interface regulator

The interface regulator adopts a unique spiral structure. By adjusting the height of the spiral adjusting rod, the heavy phase flow resistance is changed, so as to change the height of the two-phase interface and achieve effective adjustment of the two-phase interface.

（3）baffle、coalescence plates

The settling chamber is equipped with a baffle, which can not only guide the mixed liquid overflowing from the mixing chamber to the settling chamber, but also prevent the overflow liquid from disturbing the heavy-light phases clarification and stratification process of the settling chamber. At the same time, two coalescence plates are also set to break water in oil and oil in water droplets, which can effectively prevent the generation of emulsification.

（4）Connection mode of extraction tank inlet and outlet

PP ferrule joints are installed at the inlet and outlet of heavy and light phases. The threaded end of the ferrule joint is connected with the mixer settler unit, and the other end is connected with a special transparent PVC hose. The real object is shown in the figure below

（5）Integrated control system

In view of the actual needs of the extraction process, our company has independently developed an embedded integrated control system for extraction. Each set of integrated control system, equipped with a 10 inch touch screen, built-in microprocessor and control program, can achieve integrated batch control of motor speed and peristaltic pump flow of each extraction line.

（6）Environmental protection system

The environmental protection system includes aluminum profile frame, exhaust gas collection hood, axial flow fan, special aviation plug for motor, LED lighting, etc.

 

1，It has the characteristics of adjustable extraction stages, adjustable stirring speed, adjustable phase interface.

2，It can meet various extraction experiments of various systems and comparisons（O/A）, and is convenient for observation and sampling. It can completely replace the separation funnel for continuous and efficient countercurrent extraction experiments.

 

1. Rare earth separation

 

2. Nickel cobalt separation

 

3. Lithium battery recycling

 

4. Lithium extraction from salt lake

 

5. Copper extraction

 

6. Precious metal extraction

 

7. Phosphoric acid impurity removal

 

8. Extraction of traditional Chinese medicine

 

9. Organic extraction

 

10. Plant Extract

 

11. Liquid liquid extraction separation

Sell mixer settler unit of various materials: PVDF, PMMA, PP, PVC, PEEK, SUS, Ti, high borosilicate glass, etc. Its processing technology includes body bonding, welding and integrated molding. The extractor material, size and processing technology can be designed and manufactured according to customer needs.

Welcome to purchase high-quality mixer settler unit. The mixer settler unit has the advantages of adjustable extraction stage, adjustable stirring speed, and adjustable phase interface. It must be your best choice. To provide you with factory price, satisfactory service and timely delivery, we look forward to your contact.

Email：27652419@qq.com

Wechat：13992898824

Q: Do you provide OEM/ODM services?

A: Yes, welcome to OEM/ODM. We have a professional R&D team. They have been working for you (design, sample, proposal, production)。

Q: How can I learn more about your company?

A: Please leave a message on the website and leave your email or phone number. The sales manager will send the directory to you via email or call you directly.Welcome to visit our company!

Q: How to obtain quotations, samples and mass production?

A: Please show us the physical drawings of the parts you need, and our business director will show you the detailed quotation, samples and delivery time of batch production.

Q: How do you control quality?

A: The products are manufactured according to ISO9001 certificate. The inspection report file will also be sent to you for inspection if necessary.

 

 

• We are committed to providing innovative and cost-effective Mixer-Settler solutions that help our customers achieve their business goals.
• With first-class equipment and technology, the company expects to provide customers with the most satisfactory and market-competitive products with a larger manufacturing scale.
• We are continuously improving our production processes to ensure we stay ahead of market trends and industry standards in Mixer-Settler technology.
• By strengthening the service concept and integrity consciousness, we build a first-class brand and make the enterprise continue to maintain the forefront of comprehensive competitive strength in the Mixer Settler Unit industry.
• Our Mixer-Settlers are designed and produced with the latest technology, ensuring they deliver optimal performance and reliability.
• We dare to break through tradition, work hard to explore, and practice new ideas, new methods and new paths.
• Our professional team of engineers and technicians ensures every Mixer-Settler we produce meets rigorous quality control standards.
• Adhering to the principle of 'seeking credit from quality, acquire win-win situation from credit'​, we promise to supply you satisfaction products for long-term cooperation. As long as you give us the opportunity we will do out best to accomplish your task.
• Our company's commitment to quality, reliability, and customer satisfaction is reflected in the Mixer-Settler products we produce.
• At present, we have completed a comprehensive entity integrating design, manufacturing, and installation, and have gradually become an important production and construction force in the Mixer Settler Unit industry.

The Mixer Settler Unit is one of the most important chemical engineering equipment used in the liquid-liquid extraction process. It is a multi-stage counter current process that separates the two liquids based on their chemical properties. This equipment has a wide range of applications in the chemical, pharmaceutical, petroleum, and food industries. The Mixer Settler Unit is used to separate and purify a wide range of compounds such as solvents, acids, organic and inorganic compounds, and metal ions.

 

Features and Benefits:

The Mixer Settler Unit is made of high-quality materials that are resistant to corrosion. The device is equipped with a powerful motor that ensures efficient mixing and settling of the two liquids. This equipment is designed to increase the contact surface area between the two liquids, thus improving the extraction efficiency. The Mixer Settler Unit is also equipped with an efficient heat exchanger, which ensures quick heating or cooling of the process liquids.

 

The Mixer Settler Unit is easy to operate and maintain. The equipment comes with an advanced control system that enables the operator to monitor and control the operating parameters. It is also equipped with safety features such as overcurrent and over-temperature protection, which ensures the safe operation of the machine.

 

The Mixer Settler Unit is available in different sizes and shapes to meet the specific requirements of different industries. It can be customized to meet the specific needs of the user, such as the type of material to be extracted, the desired purity, and the flow rate. The Mixer Settler Unit is compact and space-saving, making it suitable for installation in small plants or laboratories.

 

Applications:

The Mixer Settler Unit has a wide range of applications in the chemical industry. It is used for the extraction and purification of chemicals such as solvents, acids, and organic compounds. It is also used to separate metal ions from solutions, such as nickel, cobalt, copper, and zinc.

 

The pharmaceutical industry also uses the Mixer Settler Unit for the extraction of active pharmaceutical ingredients (APIs) from plant extracts or fermentation broths. The use of this equipment ensures high purity and yield of the APIs.

 

The Mixer Settler Unit is also used in the petroleum industry for the separation of oil from water. This equipment separates the oil and water mixture into two separate streams, allowing the oil to be recovered and recycled. The Mixer Settler Unit is also used in the food industry for the separation of edible oils and fats.

 

The Mixer Settler Unit is a versatile and efficient equipment that is widely used in the chemical, pharmaceutical, petroleum, and food industries. It is made of high-quality materials and is equipped with advanced features that ensure efficient separation and purification of liquids. The Mixer Settler Unit is easy to operate and maintain and can be customized to meet the specific needs of the user. The equipment comes in different sizes and shapes, making it suitable for use in various industries. Overall, the Mixer Settler Unit is an essential piece of equipment that is essential for liquid-liquid extraction processes.

 

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